UVC Tubes and Modules
Hygiene around the clock
with no chemical residue, safe, proven and reliable.
UVC hygiene to handle molds and yeasts in the air or on surfaces. Prevention of cross-contamination on conveyor
belts, controlled air conditions. Clean air and hygienic surfaces in sensitive medical areas or production facilities.
Optimum hygiene with UVC
These are the advantages of installation modules

Protection
Against bacteria, yeasts, viruses and mould

Efficiency
Germs cannot build up resistance

Safety
No chemicals and no residues


Easy installation
Easy installation, variety of uses

Reliability
Over 12 000 hours service life of tubes in continuous operation

Energy-saving
Low energy costs due to specific electronic ballast
Better hygiene in food industry
Consistently high quality and long durability determine customer trust in a brand. In the food industry, optimal industrial hygiene is crucial for this. Because of microorganisms in the air, on work surfaces and in packaging materials, even the cleanest foodstuffs become contaminated with bacteria during production. Legislators are introducing tougher checks, but are more and more limiting the permitted ways of meeting these requirements.
UVC disinfection in food production means round-the-clock hygiene. The UVC treatment of air and surfaces destroys bacteria before they colonise your products, and ensures consistent quality over the whole working day. UVpro enables you to take residual free measures against bacteria right where they arise. Use natural UVC energy for the quality of your products and the trust of your customers.
How UVpro works?
UV radiation is generally divided into the areas of UVA, UVB, UVC, and vacuum UVC. UV radiation has a shorter wavelength and more energy than visible light. While UVA and UVB from the solar spectrum partially penetrate the earth’s atmosphere, UVC (100-300nm) is filtered out completely in the stratosphere. That is why life, which uses a UVC unstable molecule (DNA) for coding, was able to develop on Earth. Radiation below 200 nm is completely suppressed by the emitter’s special quartz mixture. By the term UVC disinfection, it therefore does not bond the entire range of 100-300 nm, but particularly the range around 260 nm, where the DNA is most sensitive.

DNA is a long chain molecule, which is constructed like a twisted double helix, similar to a spiral staircase. The connection between the two side strands is formed by base pairs of four basic components (adenine, thymine, guanine, and cytosine, abbreviated as A, T, G and C). Two of these base pairs are adjacent, each with a thymine at a certain frequency. This is where UVC acts by destroying the connection to the adenine of with the opposite strand and links the adjacent thymine. These two neighbouring bases form a very stable dimer (thymidine dimer). If the DNA is used by the cell for protein production or duplicated for cell division, the reading enzymes stop at this point. The more defective spots that exist in the DNA strand, the greater the damage to the life of the cell, including for micro-organisms. This principle explains the dose-response principle: the stronger the UVC dose, the more frequent will be the damage and the higher the mortality rate because the readout process is interrupted. Therefore, the lack of enzymes and the blocking of cell division results in cell death.

In general, all forms of life on Earth are organised based on DNA or RNA which is similarly constructed. This means any organism can be damaged by UVC radiation. The simpler the form of organisation and the smaller the cell volume of the various organisms, the more effective is the kill rate through UVC. The dose at which 90% of the organisms of a species is killed, it is called LD90 dose. To kill simple bacteria generally requires between 1.5 and 6 mJ/cm2, for larger yeasts with a nucleus, between 6-10 mJ/cm2 and for fungal spores that are made for survival in extreme environments it may take even 20 to a maximum of 120 mJ/cm2 to kill 90%. Within the groups of organisms, there are also differences because of dyes in the cell walls and the type of DNA packaging. Extensive tables and literature exist listing the LD90 doses of different species for the calculation of disinfection doses. The presentation and the density of the microorganisms are also important for the design of disinfection systems because shading, reflection, and dispersion affect the dose with which the UVC radiation can reach the DNA. Another important factor for the required LD90 dose, and thus the success of the UVC disinfection is the cell cycle of the organisms. Cells with high protein synthesis, as is necessary during the cell division, are damaged significantly faster because the DNA is extracted and thus easier to reach for the UVC radiation.

Our Projects
Check out some of our recently realized projects with our clients in Bulgaria
DISINFECTION OF PROCESS WATER
Project: LB Bulgaricum
Handover Date: April, 2017
Budget: 5000-7000 BGN excluding VAT
The UVpro ERW module is installed for process water disinfection after reverse osmosis. The reactor is stainless steel and it is made for water disinfection in a pipe system with a capacity of up to 3.6 m3 / h.
Foil disinfection
Project: Bor Chvor EOOD
Handover Date: March, 2017
Budget: 3000 - 4000 BGN excluding VAT
The UVpro BFM module is installed on a Multivac cheese packaging machine. The module irradiates the packaging foil from inside as well as the trays. This prevents the freshly packed product from bacteria and microorganisms.
FOIL DISINFECTION
Project: Destan EOOD
Handover Date: September, 2016
Budget: 1000 - 3000 BGN excluding VAT
The UVpro BFM module is installed on a Multivac cheese packaging machine. The module irradiates the packaging foil from inside as well as the trays. This prevents the freshly packed product from bacteria and microorganisms.
Cooling system disinfection
Project: Plovdiv Region
Handover Date: March, 2017
Budget: 4000-6000 BGN excluding VAT
The UVpro LKE module is installed for disinfection of the cooling installations.
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Frequently asked questions
An analysis of the disinfection level of UVC between the wavelengths of 200 and 300 nm (yellow line) shows the highest efficiency between 240-280 nm with a maximum at 260 nm. If you compare the absorption spectrum of the genetic material (DNA, blue line), you see an almost identical course. The more UVC is absorbed by the DNA, the more it is destroyed - the disinfection level increases. UVC disinfection tubes give off most of their radiation precisely at 253.7 nm (purple bar), the maximum amount of DNA destruction. About 30% of the electrical energy is delivered at low-pressure radiators at this wavelength, that is why this technique is so efficient. There are hardly any ancillary spectra that would be critical to material compatibility.
Let's deliver the right solution for your production.
Contact us and tell us about the purpose of your production.
We will be happy to advise you individually!